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CubeSat Battery Thermal Surrogate

A physics-informed machine learning surrogate model for predicting lithium-ion battery pack temperature distribution in CubeSats under low-earth-orbit thermal cycling.

Motivation

CubeSats in LEO experience ~5,500 charge/discharge cycles per year with eclipse-induced cold soaks reaching battery freezing limits. High-fidelity FEM/CFD thermal analysis is too slow for design-space exploration and real-time onboard estimation. This project develops a [PINN-based / POD-RNN / hybrid] surrogate trained against [planned simulation tool] to predict pack temperature distribution at orders of magnitude lower computational cost.

Status

Early stage. Currently in literature review phase.

Roadmap

  • Project scoping and literature review
  • Baseline thermal model (Python finite-difference TMM)
  • CFD validation case (battery pack geometry)
  • Surrogate architecture selection and training
  • Validation against high-fidelity simulation
  • Hardware-in-the-loop test with thermal mockup (3D-printed)
  • Writeup / preprint

Repository structure

  • literature/ — annotated reading list and notes
  • models/ — thermal models and surrogate code (coming soon)
  • data/ — simulation outputs and training data (coming soon)
  • notes/ — engineering log and decisions

Author

Emilio Barrera, Mechanical Engineering, Escuela Politécnica Nacional, Quito, Ecuador. Volunteer engineer with SpaceLab EC CubeSat program.

About

Physics-informed ML surrogate model for CubeSat battery thermal management in LEO conditions.

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