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[BUG]: Imager 2.0.6 on Windows 11 writes Trixie 64-bit images for Zero 2 W that fail after initial boot; cloned known-good card works #1543

@Cybergrany

Description

@Cybergrany

What happened?

Summary

Raspberry Pi Imager 2.0.6 on Windows 11 appears to write Raspberry Pi OS Trixie 64-bit images for Raspberry Pi Zero 2 W in a way that does not boot reliably.

A freshly written card will sometimes appear to boot briefly at first, but then the system becomes unusable. On later boots, the board shows only a brief rainbow screen and does not continue booting normally.

I have ruled out several common causes, including bad SD cards and a faulty Pi, and I can boot the same hardware successfully from a cloned known-good card.

Environment

  • Host OS: Windows 11
  • Raspberry Pi Imager version: 2.0.6
  • Target device: Raspberry Pi Zero 2 W
  • Image used: Raspberry Pi OS Trixie 64-bit
  • Display connected via HDMI
  • Power via USB
  • No other peripherals connected during testing

Problem description

With a freshly flashed SD card:

  1. Insert fresh SD card written by Raspberry Pi Imager 2.0.6
  2. Power on Raspberry Pi Zero 2 W
  3. Initial boot may show:
    • "Welcome to Raspberry Pi Desktop" splash screen
    • brief rainbow screen
    • then blank screen
  4. In some cases the Pi is briefly reachable over SSH during this early stage, then stops responding
  5. After power cycling, behavior degrades to:
    • brief rainbow screen
    • no further visual/boot output
    • no SSH access
    • ACT LED showing a repeating 7-flash pattern

I also tested Raspberry Pi OS Lite. With Lite, I briefly see a login prompt for a few seconds, then the system appears to shut down / stop booting. After that, subsequent boots act like the main PiOS 64b image

Troubleshooting already performed

I have already tried the following:

  • Reflashed multiple SD cards
  • Tested with a second, brand-new Raspberry Pi Zero 2 W
  • Cleared Raspberry Pi Imager cache
  • Reinstalled Raspberry Pi Imager
  • Re-downloaded the image through Imager
  • Checked integrity of SD card after the issue appears + checked that important kernel files are valid/present
  • Tested both full Raspberry Pi OS and Raspberry Pi OS Lite
  • Verified that the boot partition contains the expected files after flashing
  • Tested SD cards separately and they passed card integrity tests
  • Confirmed that a cloned known-good SD card boots successfully on the same hardware

Important control test

A cloned SD card image from a known-good working installation boots correctly on the same Pi hardware + PSU.

This strongly suggests the problem is not:

  • the Raspberry Pi Zero 2 W itself
  • the SD cards
  • the basic power/display setup

and instead points to either:

  • the image written by Imager
  • the way Imager 2.0.6 is writing the image
  • or some interaction between Imager 2.0.6, this image, and Zero 2 W

Reproducibility

This is reproducible for me across:

  • multiple SD cards
  • two separate Raspberry Pi Zero 2 W boards
  • after clearing Imager cache and reinstalling Imager (fresh download from official site)

Additional notes

Because a cloned known-good card works, and newly written cards from Imager do not, my current suspicion is that Raspberry Pi Imager 2.0.6 is producing a bad or unusable write in this setup.

Version

2.0.6 (Default)

What host operating system were you using?

Windows

Host OS Version

11 Home Edition 10.0.26200

Selected OS

RPI OS 64-bit (2025-12-04 release)

Which Raspberry Pi Device are you using?

Raspberry Pi Zero 2 W

What kind of storage device are you using?

microSD Card in an internal reader

OS Customisation

  • Yes, I was using OS Customisation when the bug occurred.

Relevant log output

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